If you’re in the market for a reliable, efficient, and high-quality solution for producing oxygen-free copper rods, tubes, and flat pellets, you’ve probably looking for Copper Rod Upcast Machine, which is also called as Upward Continuous Casting Machine or Copper rod continuous Upcasting Machine. But what exactly this machine used for, and how can it benefit your production line? In this blog post, Beijing Orient Pengsheng Tech. Co., Ltd will introduce upward continuous casting machine, exploring its principles, components, and why it’s an innovation for oxygen-free copper production. What is an Upward Continuous Casting Machine?
An upward continuous casting oxygen-free copper rod production line (often referred to as the plant) is a specialized system designed to produce large-length, shiny, and bright oxygen-free copper rods, tubes, and flat pellets. This machine is a must-have for industries that demand high-purity copper with excellent conductivity and minimal oxygen content.
How Does It Work? The Principle Behind the Machine
The process begins with the melting of a whole piece of cathode copper plate in an induction furnace. The copper is heated to a precise temperature of 1150℃±10℃ and covered with charcoal to prevent oxidation. When it becomes copper liquid, it’s rapidly crystallized using a crystallizer to produce oxygen-free copper rods. These rods then pass through a series of guide pulleys, a caging device, and are finally collected by a double-head wind machine.
Let’s break down the key components of this system to understand how it all comes together.
Key Components of a Copper Rod Upcast Machine
1. Feeding System
The feeding system is where the process begins, where whole electrolytic copper plates are added to the industrial frequency induction furnace at irregular intervals. This ensures a continuous supply of copper, keeping the production line running smoothly without interruptions.
2. Induction Furnace
The heart of the system is the induction furnace. Here’s how it works:
- The furnace body is constructed with a steel exterior and an interior lined with fire-resistant bricks, holding bricks, and quartz sand.
- The inductor, which is the core of the furnace, consists of a crust, coiler, water jacket, iron core, and melting channel.
- When electrified, the inductor generates a large current and low voltage, melting the electrolytic copper added to the furnace.
- The furnace is equipped with three inductors, each cooled by a water jacket and coiler, ensuring efficient and continuous operation.
3. Continuous Casting Machine
The continuous casting machine is the star of the show. It’s responsible for achieving the upward continuous casting process and is composed of several critical parts:
- Haul-off Device: Driven by a servo motor, this device ensures the smooth haul-off of the copper rods.
- Crystallizer: This component rapidly cools the copper liquid, transforming it into solid rods. Each crystallizer can be replaced individually without disrupting the entire system.
- Liquid Location Trace System: This system ensures the precise control of the copper liquid’s depth, maintaining stability and continuity in the casting process.
The cooling water system for the crystallizer is integrated with the induction furnace, allowing for quick and efficient cooling of the copper liquid.
4. Double Take-Up Device
Finally, the double take-up device collects the finished copper rods. Here’s how it works:
- The device consists of a frame, traction drive mechanism, rod guide device, take-up trolley, turntable, take-up reel, and an electrical control system.
- As the copper rods are produced, the take-up traction motor drives the traction roller, collecting the rods into coils.
- The entire process is automated and controlled by a PLC system, ensuring synchronization with the upcasting speed and minimizing errors.
Why Choose an Upward Continuous Casting Machine?
If you’re still wondering why this machine is a must-have for your production line, here are a few key benefits:
- High-Quality Output: The machine produces oxygen-free copper rods with a shiny, bright finish, ensuring excellent conductivity and minimal impurities.
- Efficiency: With its automated systems and continuous casting process, 24 hours no stop production which maximizes productivity and minimizes downtime.
- Versatility: Whether you need copper rods, tubes, or flat pellets, this machine can handle it all.
- Durability: Built with robust materials and advanced cooling systems, the machine is designed for long-term use.
Final Thoughts
Investing in a Copper Rod Upcast Machine or Upward Continuous Casting Machine is a smart choice for any business looking to produce high-quality oxygen-free copper products efficiently. With its advanced technology, automated systems, and precise control mechanisms, this machine is an innovation in the world of copper production.
Whether you’re new to the industry or looking to improve your business, understanding the principles and components of these machines can help you make a wise decision. So, if you’re ready to take your business to the next level, it’s time to contact Beijing Orient Pengsheng Tech. Co., Ltd to talk about upward continuous casting machine.
Post time: Mar-28-2025